Full 8-inch glass wafer Full 8-inch glass wafer

3D printing at wafer scale

7,200 microlenses, precisely aligned on an 8-inch wafer

Nanoscribe presents aligned 3D printing at wafer scale, showcasing an 8-inch wafer with 7,200 precisely aligned, aspherical microlenses. This benchmark exhibit demonstrates aligned 3D printing on large, pre-patterned substrates, enabled by the new 150 × 150 mm² stage.  

The printed 8-inch wafer showcases how aligned 3D printing supports wafer-level integration of freeform micro-optics, opening new pathways for wafer-scale batch production and wafer- and chip-level photonics manufacturing. 
 

Facts & figures

Manufacturing by aligned 3D printing on an 

  • 8-inch wafer  

  • with 30×30 chip arrays 

  • each with highly precise marker structures  

Print parameters: 

  • Microlenses: 8 aspherical microlenses per chip,
    each with a diameter of 200 µm  

  • Print time: 10 s cycle time per lens,
    including fully automated alignment and printing 

Key benefits of high-resolution, aligned 3D printing 

  • Precise placement of micro-optics on large, pre-patterned substrates 

  • Automatic detection and alignment 

  • High throughput wafer- and die-scale printing on chips across large areas 

Scale up optics manufacturing with high-resolution 3D printing and automated alignment on fibers, chips, and wafers – enabling reliable, low-loss photonic coupling as well as sensing and imaging applications.

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