Laser fusion targets

Nanoscale additive manufacturing accelerates fusion target development through rapid and precise experimental iteration. High-resolution 3D printing delivers ultrasmooth surfaces and intricate nanoporous structures in a single step, paving the way toward scalable fusion energy.

Design → Print → Ignite

Inertial fusion promises abundant clean energy, but experimental optimization of targets is slowed by limited precision, throughput, and process complexity of traditional manufacturing methods such as mandrel-based vapor deposition and droplet microencapsulation. Nanoscribe’s additive manufacturing (AM) solutions overcome these hurdles, considerably accelerating the path from initial concept to optimized fusion targets.

Print reproducible fusion targets with 2GL

Nanoscribe’s Two-Photon Grayscale Lithography (2GL®) is an advanced additive microfabrication technology that enables single-step production of inertial fusion targets with unmatched precision. It combines a dense shell with nanoscale surface smoothness and a high-resolution 3D-printed foam lattice to create intricate target architectures of low density. 

Researchers can now experimentally iterate new designs rapidly, potentially bypassing lengthy simulations and quickly identifying optimal geometries. By combining submicron resolution, highly reproducible structures, and unprecedented design freedom, these 3D-printed targets can directly contribute to improved fusion yield and clearer interpretation of implosion data. These capabilities position 2GL as the go-to method for labs and future fusion power plants, as it uniquely supports exploratory research and scalable, cost-efficient production.

The key benefits of high-resolution 3D printing

Nanoscribe accelerates faster fusion target optimization and scalability in fusion research with unmatched precision in ultrafast 3D printing. The specific application advantages of Two-Photon Grayscale Lithography in detail:

  • Unlimited geometric possibilities: A wide variety of target geometries supports rapid experimental iteration and may reduce the need for simulation cycles.

  • Precision for consistent results: Sub-micrometer resolution, shells with <10 nm surface roughness, and intricate nanoporous foam structures are printed simultaneously in a single fabrication step.

  • Repeatable and deterministic production: Systematic CAD-to-target fabrication ensures reproducible print outcomes, enabling consistent, reliable performance data compared to traditional fabrication methods.

  • Scalability through exponential speedup: Ongoing evolution of 2PP technology offers throughput gains reminiscent of Moore’s Law, potentially supporting future fusion powerplant viability.

  • True single-step production process: No assembly, molds, or tooling required – minimizing variability, lead-time, and cost.

Your questions answered: 3D printing of laser fusion targets 

Why choose 3D-printed laser fusion targets?

Nanoscribe’s 3D-printed fusion targets provide rapid experimentation, ultra-precise geometry control, and repeatable, deterministic performance, often eliminating lengthy simulations. The additive manufacturing process delivers unprecedented design freedom, allowing complex and novel geometries in a single step, reducing variability, improving implosion symmetry, and paving the way for scalable, cost-effective fusion energy.

How fine can 3D-printed foam structures be?

We achieve foam strut dimensions below 400 nm in all directions, length, thickness, and width. The fabrication process allows for precise control of features down to 100 nm, enabling complex designs with high shape accuracy and excellent surface quality.

Do your materials contain high-Z elements?

No, Nanoscribe's materials are exclusively organic photopolymers. They do not include high-Z elements, ensuring minimal undesired X-ray absorption and maintaining predictable implosion physics for laser-fusion experiments.

Are deuterated resins compatible with 3D printing?

Nanoscribe does not currently offer deuterated resins commercially. However, our systems fully support custom photopolymer resins, including deuterated formulations. Additionally, our printers can operate within controlled atmospheres, enabling advanced material research and applications involving deuteration.

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Quantum X shape

Quantum X shape

Most versatile, powerful high-resolution 3D printer for advanced research

Discover the potential of 3D-printed targets for laser fusion

Get inspired by these scientific highlight publications, showcasing laser fusion targets created with Nanoscribe’s high-resolution 3D printing technology. For even more insights, explore over 2,500 peer-reviewed publications in our premium resources – simply log in or register for free.


Two-photon polymerization for inertial fusion energy target fabrication

Two-photon polymerization for inertial fusion energy target fabrication in Applied Physics A

Fabian Christ, Gabriel Schaumann, Nils Schott, Johanna Vetter, Andreas Blaeser & Markus Roth
TU Darmstadt, Germany
Applied Physics A 131, 543 (2025)


Proof-of-Principle Experiment on the Dynamic Shell Formation for Inertial...

I. V. Igumenshchev, A. Colaïtis, P. J. Adrian, S. Atzeni, N. Alfonso et. al.
Laboratory for Laser Energetics, New York, US; Centre Lasers Intenses et Applications, Talence, France; MIT, Boston, US; Universita Roma, Italy; General Atomics, San Diego, US
Physical Review Letters 131, 015102 (2023)


Additive manufactured foam targets for experiments on high-power laser...

T. Wiste, O. Maliuk, V. Tikhonchuk, T. Lastovicka, J. Homola, K. Chadt, S. Weber
Extreme Light Infrastructure ERIC, Czech Academy of Sciences, University of Bordeaux-CNRS-CEA
Journal of Applied Physics 133, 043101 (2023)

 


Development of Stochastic Voronoi Lattice Structures via Two-Photon...

Lynne A. Goodwin, Derek W. Schmidt, Lindsey Kuettner, Brian M. Patterson, Ethan Walker, Alex Edgar, Tana Morrow, Cayleigh McCreight, Jonathan A. Harris, Hans Herrmann, Brett Scheiner, Mark J. Schmitt
Los Alamos National Laboratory, US
Fusion Science and Technology, 78(1), 66–75 (2022)

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